Thaum tsim lub nruab nrab lubrication system los yog npaj ib tug loj retrofit, thawj lo lus nug tsis yog "Kuv yuav yuav lub twj tso kua mis twg?" tab sis theej "Qhov twg architecture kuv yuav tsum siv?"
Nyob rau hauv lub ntiaj teb no ntawm automated lubrication, muaj ob lub tswv yim tseem ceeb: lubTib -Line Parallel Systemthiab covProgressive (Series) System. Ob leeg lub hom phiaj xa cov roj nplaum mus rau ntau lub ntsiab lus tau txais, tab sis lawv ua li ntawd siv cov txheej txheem sib txawv kiag li.
Xaiv qhov tsis ncaj ncees lawm architecture tuaj yeem ua rau muaj kev puas tsuaj loj. Lub kaw lus tsim los rau CNC tshuab dhos yuav ua tsis tau tam sim ntawd yog tias siv rau cov mining excavator, thiab vice versa. Ntawm Ishan Precision, peb tsim cov khoom siv rau ob hom tshuab. Peb ntseeg tias tus neeg siv khoom paub yog peb cov neeg siv khoom zoo tshaj plaws. Hauv phau ntawv qhia engineering no, peb yuav rhuav tshem cov tshuab, qhov zoo thiab qhov tsis zoo, thiab cov ntawv thov zoo tshaj plaws rau txhua hom kab ke los pab koj txiav txim siab zoo rau koj lub tshuab.
Tib -Line Parallel System (Lub CNC Standard)
Yog tias koj taug kev mus rau hauv lub khw muag khoom thiab qhib lub txee ntawm Haas, Mazak, lossis Fanuc CNC tshuab, koj yuav luag saib ntawm ib leeg -Line Parallel system. Pawg no suav nrog ob qho tib si "Resistive" thiab "Volumetric PDI" systems.
Nws ua haujlwm li cas:Xav txog lub ntsiab dej ntws los ntawm txoj kev, nrog cov kav dej me me uas txuas mus rau txhua lub tsev. Lub tsev yog teem nyob rau hauv parallel. Nyob rau hauv no lubrication system, muaj ib tug loj mov kab khiav los ntawm lub twj tso kua mis. Ceg kab txuas cov yeeb nkab tseem ceeb no rau ib tus neeg txhaj tshuaj (metering li qub) mounted ncaj qha ntawm cov ntsiab lus bearing. Thaum lub twj tso kua mis pressurizes lub ntsiab kab, tag nrho cov injectors ua hauj lwm ib txhij (los yog nws tus kheej, nyob ntawm qhov txaus). Qhov tseem ceeb, qhov ntws ntawm cov roj mus rau Bearing A tsis cuam tshuam rau kev khiav mus rau Bearing B.
Qhov zoo:
Simplicity ntawm Design:Nws yog incredibly yooj yim rau tsim thiab yeeb nkab. Koj tsuas yog khiav ib txoj kab tseem ceeb thiab tee tawm txhua qhov chaw koj xav tau lub lubrication point.
Yooj yim ntawm Expansion:Yog tias koj ntxiv 4 axis rotary lub rooj rau koj lub zeb, koj tsuas yog txiav cov kab tseem ceeb, ntxig ib lub T- haum, thiab ntxiv lwm qhov kev txhaj tshuaj. Koj tsis tas yuav rov tsim kho tag nrho cov system.
Fault Tolerance:Qhov no yog qhov muag khoom loj tshaj plaws rau kev lag luam dav dav. Yog hais tias ib tug injector tau clogged, tus so ntawm lub system tseem ua hauj lwm. Bearing A yuav tshaib plab, tab sis Bearings B, C, thiab D tseem yuav tau roj. Lub tshuab tsis tas yuav kaw tam sim.
Tsawg Siab:Cov tshuab no feem ntau ua haujlwm ntawm qhov qis qis (15-20 kgf / cm2), uas txo qis kev ntxhov siab ntawm lub twj tso kua mis thiab nylon tubing.
Qhov tsis zoo:
Silent Failures:Vim hais tias lub kaw lus yog sib npaug, ib qho thaiv hauv ib qho kev txhaj tshuaj tsis cuam tshuam rau txoj kab tseem ceeb. Lub twj tso kua mis tsis muaj txoj hauv kev paub tias ib qho tshwj xeeb raug thaiv. Koj yuav tsum tso siab rau kev tshuaj xyuas qhov muag kom ntes tau qhov ua tsis tiav.
Viscosity txwv:Cov tshuab no feem ntau tawm tsam nrog cov roj hnyav (NLGI # 1 lossis # 2) dhau qhov kev ncua deb, vim tias lub siab feem ntau qis dhau los thawb cov roj tuab los ntawm cov ceg sib txuas ua haujlwm tau zoo.
Cov ntawv thov zoo tshaj:
CNC Machining Centers (roj)
Lathes thiab grinders
Textile Machinery
Ntim Cov Khoom Siv
Cov Ntawv Luam Ntawv
Txoj Kev Txhim Kho Kev Lag Luam (Hnyav Kev Lag Luam Standard)
Yog hais tias koj saib ntawm lub boom ntawm lub excavator, lub log loader, los yog lub toggle ntawm ib tug loj txhaj tshuaj molding tshuab, koj tab tom saib ib tug Progressive (Series) system.
Nws ua haujlwm li cas:Xav txog ib kab ntawm dominoes. Domino B tsis tuaj yeem poob mus txog thaum Domino A ntog. Nyob rau hauv ib tug zuj zus system, lub lubricant yog yuam mus rau hauv ib tug master distributor block. Nyob rau hauv lub block no yog ib tug series ntawm hydraulic spools. Lub zog quab yuam Spool 1 txav mus, uas qhib qhov chaw nres nkoj xa roj mus rau Cov Kabmob 1. Kev txav ntawm Spool 1 ces qhib ib txoj kev rau cov roj ntws mus rau Spool 2. Spool 2 txav, pub Bearing 2, thiab qhib txoj hauv kev rau Spool 3. Cov roj yuav tsum tau nce mus txog qhov system hauv kev ua lej nruj.
Qhov zoo:
Kev Saib Xyuas Tsis Zoo:Qhov no yog "Holy Grail" rau cov tshuab tseem ceeb. Vim hais tias cov spools txav mus rau hauv cov koob, yog tias TXHUA ib qho chaw lubrication raug thaiv, tag nrho cov kab ke nres. Tus tswv block jams. Los ntawm kev saib xyuas tsuas yog ib qho "Cycle Switch" ntawm tus tswv thaiv, tus tswj lub tshuab paub txog qhov tseeb tias txhua qhov taw tes tau txais roj. Yog tias qhov hloov pauv tsis tau nyem, lub tshuab ua qhov Emergency Stop.
Kuaj Siab Siab:Cov txheej txheem kev loj hlob tuaj yeem yooj yim tswj qhov siab ntawm 200-300 kgf / cm2. Qhov no tso cai rau lawv tso cov roj tuab (NLGI # 2) los ntawm cov kav ntev ntev hauv qhov txias txias.
Visual Confirmation:Feem ntau cov blocks uas muaj kev vam meej muaj qhov taw qhia tus pins txuas rau lub spools. Koj tuaj yeem pom tus pin txav mus los ntawm lub cev, paub meej tias lub cev muaj sia nyob.
Qhov tsis zoo:
Kev daws teeb meem nyuaj:Yog hais tias lub tswb nrov nrov tawm, koj paub tias qee yam tsis raug, tab sis koj tsis paub qhov twg. Ib qho thaiv ntawm qhov kawg ntawm cov kabmob yuav cuam tshuam tus tswv thaiv thaum pib. Koj feem ntau yuav tsum tau txiav cov kab ib los ntawm ib qho los nrhiav tus neeg ua txhaum.
High Pressure poob:Vim tias cov roj yuav tsum tau thawb los ntawm ntau lub spools thiab twists, sab hauv kev sib txhuam yog siab. Qhov no yuav tsum muaj zog ntau dua (thiab kim) twj tso kua mis.
Hloov kho tsis yooj yim:Koj tsis tuaj yeem yooj yim "ntxiv ib qho point." Koj feem ntau yuav tsum tau hloov tag nrho cov chaw faib khoom thaiv ntu kom hloov cov naj npawb ntawm qhov chaw tawm.
Cov ntawv thov zoo tshaj:
Kev Tsim Kho & Cov Khoom Siv Mining (Excavators, Pob Tseg Truck)
Stamping Presses & Forging Rauj
Cua Turbines
Txhaj Moulding Machine (Toggle Systems)
Chassis Lubrication ntawm Tsheb / Tsheb npav
Lub taub hau - mus rau - Kev sib piv Lub taub hau: Koj Yuav Tsum Xaiv Qhov twg?
Thaum sab laj nrog OEMs lossis ua qhov rov qab ua haujlwm, peb siv cov qauv hauv qab no los ua qhov kev pom zoo:
Nqe Lus Teb 1: Qhov Tseem Ceeb Ntawm Cov Ntsiab Lus Ntawm Tus Kheej
Yog hais tias lub tshuab muaj 50 bearings, thiab tsis ua hauj lwm ntawm ib tug me me bearing yog ib qho kev ntxhov siab tab sis tsis muaj kev puas tsuaj (xws li, ib txoj siv conveyor), xaivIb leeg -Line Parallel. Nws yog pheej yig dua thiab yooj yim dua los tswj.
Yog hais tias qhov tsis ua hauj lwm ntawm ib tug bearing yuav rhuav tshem lub tshuab tam sim ntawd (xws li, lub crankshaft ntawm 500-tuj xovxwm), xaivKev vam meej. Koj xav tau lub peev xwm cuam tshuam los nres lub tshuab lub sijhawm lubrication tsis ua haujlwm.
Kev Cai 2: Lubricant Hom
Yog koj nqus dejRojlos yogFluid Grease (NLGI #000), ob qho tib si system ua haujlwm, tab sisIb leeg -Line Parallelfeem ntau yog tus nqi ntau dua -zoo.
Yog koj nqus dejThick Grease (NLGI #2), koj yuav luag xav tau ibKev vam meejqhov system. Parallel injectors feem ntau tsis muaj lub zog los txiav cov roj tuab.
Nqe 3: Piping Layout
Yog tias koj cov ntsiab lus lubrication tau tawg thoob plaws hauv lub tshuab loj (zoo li lub tshuab luam ntawv),Ib leeg -Line Paralleltxuag tubing. Koj khiav ib txoj kab tseem ceeb thiab ceg tawm hauv zos.
Yog tias koj cov ntsiab lus tau ua ke nruj ua ke (xws li lub tshuab cuab yeej lub eeb), aKev vam meejblock yog heev huv si. Koj mount ib qho thaiv thiab khiav cov raj luv luv mus rau pawg ntawm cov ntsiab lus.
Hybrid Systems: Qhov Zoo Tshaj Plaws ntawm Ob Lub Ntiaj Teb
Rau cov tshuab loj heev thiab nyuaj, cov neeg tsim qauv siab heev qee zaum sib xyaw ob. Lawv siv aIb leeg -Line Parallelarchitecture rau lub ntsiab faib, khiav roj mus rau ob peb cheeb tsam. Tom qab ntawd, hauv txhua cheeb tsam, lawv tso aKev vam meejthaiv kom pub ib pawg ntawm cov kabmob tseem ceeb. Qhov "Zone Monitoring" txoj hauv kev no txwv qhov teeb meem daws teeb meem npau suav phem ntawm kev ua tiav huv si thaum khaws kev saib xyuas kev nyab xeeb rau thaj chaw tseem ceeb.
Retrofitting Tswv yim
Yog hais tias koj tab tom retrofitting ib tug qub phau ntawv tshuab rau tsis siv neeg, peb cov lus qhia feem ntau yuav lo rauIb leeg -Line Parallel (Resistive lossis PDI)tshwj tsis yog tias koj muaj ib qho laj thawj tshwj xeeb tsis ua. Vim li cas? Vim nws yog kev zam txim ntau dua. Txhim kho qhov kev ua tau zoo yuav tsum muaj kev suav cov kab tsis kam thiab lub twj tso kua mis siab. Yog tias koj tau txais nws yuam kev, lub kaw lus yuav hydraulically kaw. Ib qho kev sib txuas ua ke yog ntau ntau "plug thiab ua si." Koj tuaj yeem nruab Ishan YET-Lub twj tso kua mis thiab ib qho puv tes ntawm cov ntsuas ntsuas li qub, thiab muaj feem ntau nws yuav ua haujlwm zoo kawg nkaus rau thawj zaug.
Xaus: Architecture Matters
Tsis muaj "zoo tshaj" system, tsuas yog txoj cai system rau daim ntawv thov. Kev siv lub tshuab ua haujlwm tsis zoo rau ntawm qhov qias neeg, tsis yog - cov khoom siv tseem ceeb yog kev siv nyiaj thiab sijhawm tu. Siv cov kab ke sib luag ntawm qhov tseem ceeb siab -load mining crusher yog ib daim ntawv qhia rau kev puas tsuaj.
Ntawm Ishan Precision, peb tsim cov twj thiab cov xa tawm rau ob qho tib si architectures. Txawm hais tias koj xav tau qhov yooj yim ntawm kev sib tshuam los yog kev saib xyuas zoo ntawm kev txhim kho, peb muaj cov khoom siv kho vajtse thiab cov kws tshaj lij engineering los coj koj xaiv.
Ua ntej koj laum thawj lub qhov rau koj qhov system tshiab, hu rau peb pab neeg ua haujlwm. Cia peb pab koj daim ntawv qhia txog kev tsim vaj tsev uas ua kom muaj kev ntseeg siab, kev nyab xeeb, thiab kev saib xyuas yooj yim rau xyoo tom ntej.
